SHAPE machines a wide variety of Rohacell foams – 31, 51, 71 and 110 IG-F plus some of the more exotic high temperature foams often provided directly by our customers.

Rohacell foam is used as the core material in autoclave cured, complex, prepreg carbon fibre sandwich structures due to it’s mechanical properties and high operating temperature range.

All Rohacell parts are fully CNC machined on our 3 & 5-axis machines (max bed size 2.6 x 1.5 x 1.0m)

SHAPE holds a wide range of Rohacell foam in stock.


Innovation is what drives SHAPE and the ability to push engineering boundaries with R&D to develop novel technologies and processes for the benefit of our customers and the industry.

Collaboration and developing strong partnerships ensures the benefits of our innovation are passed on quickly and directly to our customers and suppliers for the benefit of every party.

Automation is key to manufacturing efficiency and all the manufacturing processes developed at SHAPE are fully automatable to ensure the highest levels of quality, repeatability, speed and efficiency.